Some of these machines will handle a portion of the process, like flipping the shirt over for each fold, and let you do the loading and unloading.Īt the higher volumes, a fully automatic machine (see fig. The next level could be a semi-automatic unit which can fit a certain market niche, depending on your size of company and the typical order size. Using a flip-folding board can get a company started, but at a certain volume, it can be too costly to stay with. The other concern is that a skilled employee cannot do other activities that earn far more money, like print shirts! In this sense it is critical that a busy business keep the skilled labor doing the skilled work that earns higher amounts for their invested time. The real issue is that this is the only thing that person is doing, and a skilled worker will cost far more when you add up the higher cost of their hours. If that person is being paid $12 per hour than that comes out about. A typical worker can fold a garment to achieve a quality result in about 15-20 seconds, which equals around 200 t-shirts per hour. What does folding shirts unassisted or with a flip folder board cost? You can divide the number of garments by the rate of speed of the person folding. 1) as a start to create cleaner-looking folded garments that are all the same outside dimension, regardless of size. It is also difficult to get shirts to conform to the same shape and size while folding unassisted, and between one person and another, there tends to be a big difference in appearance of the finished, folded garment.Ī simple solution that will provide more consistency is to use a manual flip folding board (see fig. There isn't a lot to be said about folding a t-shirt manually other than from person-to-person, there can be a big difference in the speed at which they can fold at. The ideal way to avoid physical issues for business owners and employees is to remove a lot of repetitive motions, but if there are huge orders of t-shirts to fold, then the choices become limited unless an investment can be made to revise the process. Proper training can help to mitigate these issues to some degree by properly positioning the body and minimizing excess motions, but at a certain point, the sheer volume of folding shirts for hours and hours will start to add up and take a toll. In some cases where the problem is not addressed, an employee can lose feeling and have constant pain in affected joints. Manual folding day-in and day-out can cause a host of issues, including carpel tunnel syndrome as well as tendinitis in joints from repetitive motion. It's easy to focus on costs, but don’t forget about health issues Depending on the amount of t-shirts that need to be folded, there are costs and issues with each of the different methods: manual folding (unassisted), manual folding with a flip folder, semi-automatic folding, and fully automatic systems. The costs of having employees folding shirts are almost all labor, so in larger volumes the expense can add up quickly. T-shirt folding is often seen as downtime that is not generating revenue, so it is natural for a printer to stress about getting it done as fast as possible. When discussing t-shirt folding with business owners, the two most common questions are: "How much should it cost to fold a shirt?" and "How can I get my key personnel back to printing faster?"
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